vauxhall vivaro gear selector problems

Vehicles, especially those with significant mileage like vans with 86,000 miles, can sometimes encounter issues with their gear linkage systems. A common problem is the gear stick becoming loose or “floppy,” indicating an issue with the gear linkage mechanism. This article explores this issue and provides insights into potential solutions and maintenance tips.

Understanding the Gear Linkage Issue

  1. Symptom of the Problem: The main symptom of a gear linkage issue is the gear stick not functioning correctly. It might feel unusually loose or “floppy,” and in some cases, the vehicle might still be in gear despite the gear stick’s lack of stability.
  2. Cause of the Problem: The issue is often related to a disconnection or failure in the “ball and socket” joint of the gear linkage system. This joint is crucial for the smooth operation of changing gears.

Initial Response and Temporary Fixes

  1. Assessment by a Local Garage: Having the vehicle checked by a professional mechanic is a crucial first step. In some cases, the problem might be simple to diagnose and temporarily fix, such as reattaching the joint.
  2. Temporary Solutions: Using makeshift solutions like tin foil and cable ties can offer a short-term fix but are not reliable or safe for long-term use.

Long-Term Solutions and Repair Options

  1. Replacement of Gear Linkage Components: The most effective solution is to replace the faulty parts of the gear linkage system. This might involve replacing the nylon socket that snaps onto the selector arm from the gearbox.
  2. DIY Repairs: For those with some mechanical knowledge, replacing the gear linkage components can be a do-it-yourself project. It may involve removing tubes or pipes on jubilee clips to access the gear linkages.
  3. Consulting Warranty Coverage: If the vehicle is under an extended warranty, it is advisable to check if the warranty covers such repairs. Given that gear linkage failure is not expected at 86,000 miles, there is a possibility that it might be covered.
  4. Cost Considerations: While some mechanics might quote a high price for the repair, understanding the specific parts that need replacement can help in getting a more reasonable estimate. The actual cost might be lower, especially if the repair is simple.

Maintenance Tips and Precautions

  1. Regular Checks: Regularly inspecting the gear linkage system, especially in high-mileage vehicles, can prevent sudden failures.
  2. Gentle Use: Until the gear linkage is repaired, it’s advisable to be gentle with gear changes to avoid further damage or a complete failure, which can be dangerous while driving.
  3. Being Prepared: Keeping tools like cable ties in the vehicle can be handy for temporary fixes in emergency situations.
  4. Seeking Professional Help: For those unsure about DIY repairs, it’s best to seek help from a professional mechanic to ensure safety and proper functionality.


Gear linkage problems in vehicles, particularly those with higher mileage, can manifest as loose or floppy gear sticks. Identifying the issue early, opting for a professional diagnosis, and pursuing appropriate long-term repairs are crucial for maintaining the vehicle’s safety and functionality.

Understanding the vehicle’s warranty coverage, considering DIY repairs if feasible, and taking preventive measures can help manage and mitigate such issues effectively. Regular maintenance and gentle handling of the gear system, especially when a problem is suspected, are key to ensuring safe and reliable vehicle operation.

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